An analytical method to control and predict grinding textures on modified gear tooth flanks in CNC generating gear grinding

Yun Cheng Yang, Yu Ren Wu, Tsung Ming Tsai

研究成果: 雜誌貢獻期刊論文同行評審

21 引文 斯高帕斯(Scopus)

摘要

Natural motion in generating gear grinding often produces regular and mutually-parallel gear grinding texture, which induces higher pure-tone gear meshing noise than that with an irregular texture generated by gear honing. This study presents a generation method of irregular and oblique grinding texture on modified gear tooth flanks considering both dressing and grinding motions in a CNC generating gear grinder. The grinding texture is controllable via an additional installation angle between the grinding wheel and the work gear axes. Meanwhile, the gear tooth flank deviation caused by this variation is corrected by additional motions of machining axes. The sensitivity matrix (SM) combined with the Levenberg-Marquardt (LM) algorithm is employed to determine the additional motion functions. In numerical examples, effects of axial feeding speed, abrasive grain size, and installation angle variation on texture patterns and their mean roughness are investigated, respectively. A crowned tooth flank with irregular and oblique grinding texture is also demonstrated to prove the reasonability and validity of the proposed method.

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文章編號105023
期刊Mechanism and Machine Theory
177
DOIs
出版狀態已出版 - 11月 2022

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