Fabrication of dense wavelength division multiplexing filters with large useful area

Cheng Chung Lee, Sheng Hui Chen, Jin Cherng Hsu, Chien Cheng Kuo

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

1 Scopus citations

Abstract

Dense Wavelength Division Multiplexers (DWDM), a kind of narrow band-pass filter, are extremely sensitive to the optical thickness error in each composite layer. Therefore to have a large useful coating area is extreme difficult because of the uniformity problem. To enlarge the useful coating area it is necessary to improve their design and their fabrication. In this study, we discuss how the tooling factors at different positions and for different materials are related to the optical performance of the design. 100GHz DWDM filters were fabricated by E-gun evaporation with ion-assisted deposition (IAD). To improve the coating uniformity, an analysis technique called shaping tooling factor (STF) was used to analyze the deviation of the optical thickness in different materials so as to enlarge the useful coating area. Also a technique of etching the deposited layers with oxygen ions was introduced. When the above techniques were applied in the fabrication of 100 GHz DWDM filters, the uniformity was better than +/-0.002% over an area of 72 mm in diameter and better than +/-0.0006% over 20mm in diameter.

Original languageEnglish
Title of host publicationAdvances in Thin-Film Coatings for Optical Applications III
DOIs
StatePublished - 2006
EventAdvances in Thin-Film Coatings for Optical Applications III - San Diego, CA, United States
Duration: 13 Aug 200614 Aug 2006

Publication series

NameProceedings of SPIE - The International Society for Optical Engineering
Volume6286
ISSN (Print)0277-786X

Conference

ConferenceAdvances in Thin-Film Coatings for Optical Applications III
Country/TerritoryUnited States
CitySan Diego, CA
Period13/08/0614/08/06

Keywords

  • DWDM filter
  • Etching effect
  • Film thickness
  • Ion assisted deposition
  • Shaping tooling factor
  • Uniformity

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