Electrode Design and Process Analysis for Precision Internal Gear in Electrochemical Machining

Jung Chou Hung; Hai Ping Tsui; A. Cheng Wang; Jheng Hong Liu

doi:10.1109/ICMAE59650.2023.10424674

Electrode Design and Process Analysis for Precision Internal Gear in Electrochemical Machining

Jung Chou Hung, Hai Ping Tsui, A. Cheng Wang, Jheng Hong Liu

Department of Mechanical Engineering

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

This research is to analyze the electrochemical machining characteristics of precision internal gears in order to explore the influence of electrode shape and insulation layer design on machining. Electrochemical machining is used to make internal gears, and the cathode pattern can be accurately reversed and molded on the anode workpiece. There is no contact during the process, and there is no doubt about the wear of the cathode, and there is no problem of residual stress. During the process, the design of the processing cathode and the setting of processing parameters, the shape and quality of the workpiece to be processed through electrochemical processing under the given different processing parameters through the simulation of the analysis software, and the most appropriate processing data are set. According to the comparison of experimental results, it is observed that the verticality, tooth shape and integrity have been significantly improved, and the final pitch circle diameter of the tooth shape is 15.5 mm, which can reach the error range of ±0.1 mm, which proves that this design method is feasible.

Original language	English
Title of host publication	2023 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023
Publisher	Institute of Electrical and Electronics Engineers Inc.
Pages	536-540
Number of pages	5
ISBN (Electronic)	9798350340327
DOIs	https://doi.org/10.1109/ICMAE59650.2023.10424674
State	Published - 2023
Event	14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023 - Porto, Portugal Duration: 18 Jul 2023 → 21 Jul 2023

Publication series

Name	2023 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023

Conference

Conference	14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023
Country/Territory	Portugal
City	Porto
Period	18/07/23 → 21/07/23

Keywords

COMSOL multiphysics
electrochemical machining
internal gears
simulation analysis

Access to Document

10.1109/ICMAE59650.2023.10424674

Cite this

Hung, J. C., Tsui, H. P., Wang, A. C., & Liu, J. H. (2023). Electrode Design and Process Analysis for Precision Internal Gear in Electrochemical Machining. In 2023 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023 (pp. 536-540). (2023 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/ICMAE59650.2023.10424674

Hung, Jung Chou ; Tsui, Hai Ping ; Wang, A. Cheng et al. / Electrode Design and Process Analysis for Precision Internal Gear in Electrochemical Machining. 2023 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023. Institute of Electrical and Electronics Engineers Inc., 2023. pp. 536-540 (2023 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023).

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title = "Electrode Design and Process Analysis for Precision Internal Gear in Electrochemical Machining",

abstract = "This research is to analyze the electrochemical machining characteristics of precision internal gears in order to explore the influence of electrode shape and insulation layer design on machining. Electrochemical machining is used to make internal gears, and the cathode pattern can be accurately reversed and molded on the anode workpiece. There is no contact during the process, and there is no doubt about the wear of the cathode, and there is no problem of residual stress. During the process, the design of the processing cathode and the setting of processing parameters, the shape and quality of the workpiece to be processed through electrochemical processing under the given different processing parameters through the simulation of the analysis software, and the most appropriate processing data are set. According to the comparison of experimental results, it is observed that the verticality, tooth shape and integrity have been significantly improved, and the final pitch circle diameter of the tooth shape is 15.5 mm, which can reach the error range of ±0.1 mm, which proves that this design method is feasible.",

keywords = "COMSOL multiphysics, electrochemical machining, internal gears, simulation analysis",

author = "Hung, {Jung Chou} and Tsui, {Hai Ping} and Wang, {A. Cheng} and Liu, {Jheng Hong}",

note = "Publisher Copyright: {\textcopyright} 2023 IEEE.; 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023 ; Conference date: 18-07-2023 Through 21-07-2023",

year = "2023",

doi = "10.1109/ICMAE59650.2023.10424674",

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Hung, JC , Tsui, HP, Wang, AC & Liu, JH 2023, Electrode Design and Process Analysis for Precision Internal Gear in Electrochemical Machining. in 2023 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023. 2023 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023, Institute of Electrical and Electronics Engineers Inc., pp. 536-540, 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023, Porto, Portugal, 18/07/23. https://doi.org/10.1109/ICMAE59650.2023.10424674

Electrode Design and Process Analysis for Precision Internal Gear in Electrochemical Machining. / Hung, Jung Chou ; Tsui, Hai Ping; Wang, A. Cheng et al.
2023 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023. Institute of Electrical and Electronics Engineers Inc., 2023. p. 536-540 (2023 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Electrode Design and Process Analysis for Precision Internal Gear in Electrochemical Machining

AU - Hung, Jung Chou

AU - Tsui, Hai Ping

AU - Wang, A. Cheng

AU - Liu, Jheng Hong

PY - 2023

Y1 - 2023

N2 - This research is to analyze the electrochemical machining characteristics of precision internal gears in order to explore the influence of electrode shape and insulation layer design on machining. Electrochemical machining is used to make internal gears, and the cathode pattern can be accurately reversed and molded on the anode workpiece. There is no contact during the process, and there is no doubt about the wear of the cathode, and there is no problem of residual stress. During the process, the design of the processing cathode and the setting of processing parameters, the shape and quality of the workpiece to be processed through electrochemical processing under the given different processing parameters through the simulation of the analysis software, and the most appropriate processing data are set. According to the comparison of experimental results, it is observed that the verticality, tooth shape and integrity have been significantly improved, and the final pitch circle diameter of the tooth shape is 15.5 mm, which can reach the error range of ±0.1 mm, which proves that this design method is feasible.

AB - This research is to analyze the electrochemical machining characteristics of precision internal gears in order to explore the influence of electrode shape and insulation layer design on machining. Electrochemical machining is used to make internal gears, and the cathode pattern can be accurately reversed and molded on the anode workpiece. There is no contact during the process, and there is no doubt about the wear of the cathode, and there is no problem of residual stress. During the process, the design of the processing cathode and the setting of processing parameters, the shape and quality of the workpiece to be processed through electrochemical processing under the given different processing parameters through the simulation of the analysis software, and the most appropriate processing data are set. According to the comparison of experimental results, it is observed that the verticality, tooth shape and integrity have been significantly improved, and the final pitch circle diameter of the tooth shape is 15.5 mm, which can reach the error range of ±0.1 mm, which proves that this design method is feasible.

KW - COMSOL multiphysics

KW - electrochemical machining

KW - internal gears

KW - simulation analysis

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T3 - 2023 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023

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BT - 2023 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023

PB - Institute of Electrical and Electronics Engineers Inc.

T2 - 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023

Y2 - 18 July 2023 through 21 July 2023

ER -

Hung JC , Tsui HP, Wang AC, Liu JH. Electrode Design and Process Analysis for Precision Internal Gear in Electrochemical Machining. In 2023 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023. Institute of Electrical and Electronics Engineers Inc. 2023. p. 536-540. (2023 14th International Conference on Mechanical and Aerospace Engineering, ICMAE 2023). doi: 10.1109/ICMAE59650.2023.10424674

Electrode Design and Process Analysis for Precision Internal Gear in Electrochemical Machining

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